Why Ballco can ensure consistent quality

Ballco Manufacturing maintains a strict Quality program in accordance with ISO 9001-2000. We have a state of the art Quality Laboratory with multiple CMM’s, Optical Comparator, alloy analyzer. We also maintain a strict calibration program for all hand gages used in the lab and in the shop. All controlled by our Quality group. Ballco’s quality program also requires that in-process inspection be done at each operation by the machinist. This is audited and verified daily by our department engineers along with QC technicians who do random sampling. Each department has an engineer who facilitates all aspects of manufacturing including programming of the CNC machines, inspection and all in-process documentation, and quality. This commitment to quality provides you the customer, the best machined product possible.

Ballco's commitment to quality begins as soon as a PO is received and material is ordered. Once material arrives, CMTR's are reviewed by material manager to make sure material is compliant to customer specification. Heat codes are then matched to job traveler to ensure traceability throughout the manufacturing process. PMI testing is done prior to manufacturing and prior to shipment to further ensure that material is acceptable.

  • All orders are carefully inspected for each manufactured operation. Ballco checks the first piece of every operation, as well as random sampling throughout production. Every order is accompanied by an inspection report, verifying that all specifications were met.
  • Our state-of-the-art machinery ensures accuracy of all operations by utilizing CNC controls. Our machining centers feature Renishaw touch probes and tool setters that guarantee consistent part accuracy. All Renishaw touch probes are calibrated weekly to guarantee precise machine performance.
  • All bodies are checked on a Coordinate Measuring Machine (CMM). Customers may request CMM inspection reports on each order.
  • Our DNC computer server stores, and can send part programs to machines throughout our facility. This assures that reordered parts match previous orders exactly.
  • At Ballco, we have low employee turnover. Our staff is experienced, efficient, well trained, and committed to producing a high quality product
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The Ballco Advantage

Since 1961, Ballco Manufacturing has been servicing the valve industry with precision machined components by utilizing qualified offshore and domestic material sources for price sensitive markets. Ballco also provides warehousing and distribution programs to accommodate the needs of our customers.

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QUALITY

Ballco Manufacturing maintains a strict Quality program in accordance with ISO 9001-2000. We have a state of the art Quality Laboratory with multiple CMM’s, Optical Comparator, alloy analyzer.

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Manufacturing Operations

Our newly expanded 80,000 square foot facility contains the latest machine and inspection technology available. Our machining centers feature Renishaw probes that guarantee part accuracy.

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Machined Products

We can machine ball valves from ½" – 60" OD and bodies up to 60" OD including but not limited to ball, butterfly, Trunnion, and check valves. Other machined components include; valve end connects, seats, flanges, stems, glands, retainers, closures, carriers, bonnets, bushings, brackets, handles and so much more.

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